Spiral Cable
Your Professional Spiral Cable Supplier
Chat Now is a manufacturing company focused on customized low-voltage communication cables and cable solution services. Our main products include SWA/SWB armored cables, RS485 cables, PROFIBUS cables, and SMPTE hybrid optical-electrical cables. These products are widely used in industrial automation, broadcasting, communication systems, and engineering projects.
Custom OEM Support
We provide OEM services for cable structure, materials, packaging, and small design adjustments based on customer requirements and project needs.
Professional Engineering Team
Our engineers offer practical support for cable selection, specifications, and application solutions to help customers improve project efficiency.
Stable Quality Control
With advanced production equipment and strict inspection processes, we ensure consistent cable quality, reliable performance, and stable delivery times.
Responsive Service
We provide fast communication, technical assistance, and long-term support to build smooth and reliable cooperation with global partners.
Parameter
|
Conductor Material |
Bare copper |
|
Conductor Surface / Structure |
1159/0.196±0.005mm |
|
Core Insulation Material |
XLPE |
|
Screen1 Material |
PET Tape |
|
Drain Material |
Not Applicable |
|
Screen2 Material |
AI/mylar |
|
Material Outer Sheath |
XLPE |
Advantages of Spiral Cable
Resilience
Spiral cables are built strong so that they last longer than other cables. They can be stretched and bent over and over again without wearing out much, which means less replacements need to be made or repairs done.
Stretchiness
Being coiled by nature allows for a great length to be reached while still retaining its shape and staying strong throughout. This flexibility is required when working with machines which have many moving parts such as robots arms or portable medical devices.
Saves space
In their compressed form, spiral cables take up very little room, hence creating an orderly work environment. This is particularly useful in tight spaces where normal wires would prove difficult to manage.
Security
Spiral cords naturally shrink back thus preventing people from tripping on them around places of work. Such feature is important in meeting safety requirements at workplaces and reducing chances of accidents happening.
Resistance to elements
Spiral cables are able to endure severe conditions like exposure to chemicals, high/low temperatures or rough surfaces if insulated properly since they are mainly used in industries.
Customization possibilities
There are different ways through which one can customize a spiral cable according to their needs; this involves changing conductor materials insulation types as well as tightness of the coil depending on current flow rate voltage requirement mechanical load capacity among others applicable for various gadgets.
Signal purity
It is possible for signal interference protection measures like shields being embedded within spiral cables so that communication systems do not fail due electromagnetic pollution in area which should always happen lest control connections become unreliable thereby endangering life safety, too.
Telecommunications: The classic desk phone handset cord.
Medical & Dental: Connections for hand-held diagnostic devices, dental tools, and surgical lights, where cleanliness and reliable movement are critical.
Audio & Broadcast: High-fidelity microphone cables, stage comms headsets, and broadcast equipment, where they withstand constant plugging/unplugging and movement.
Energy & Machinery: In hydraulic and pneumatic systems on construction equipment, providing power and signal to moving parts.
Consumer Electronics: Retractable charging cables and older-generation mobile phone handsets.

Differences Between Coil Cable and Spiral Cable
|
Feature |
Coil Cable |
Spiral Cable |
|
Shape |
Uniform coil pattern |
Helical winding |
|
Flexibility |
High flexibility |
Enhanced elasticity |
|
Usage |
Consumer electronics, medical devices |
Industrial automation, robotics |
|
Retractability |
Retracts completely |
Maintains elasticity but less compact |
|
Durability |
Moderate wear resistance |
High mechanical stress resistance |
|
Price |
Lower cost |
Slightly higher due to design complexity |
Materials Used in the Manufacturing Process of Spiral Cables
Conductor Materials
The conductor is the heart of a spiral cable. Its choice decides how well current or data flows.
Bare Copper (OFC) – Oxygen-free copper offers superior conductivity, used in automotive and medical devices where every millisecond matters.
Tinned Copper – Copper coated with tin resists oxidation and is commonly used in humid or outdoor environments.
Silver-Plated Copper – Preferred in aerospace or high-frequency data cables because of its low resistance and superior corrosion resistance.
Copper Alloys – Used when higher tensile strength is required, for example in industrial robotics with constant motion.
Insulation Materials
Insulation keeps the conductors safe and stable.
PVC (Polyvinyl Chloride) – Low-cost, widely used, but less resistant to oils and chemicals.
TPU / PUR (Thermoplastic Polyurethane / Polyurethane) – Excellent abrasion resistance, flexible even in sub-zero conditions. Perfect for drag chains and industrial robots.
Silicone Rubber – Retains elasticity from -60°C to +200°C, making it ideal for medical and aerospace applications.
XLPE (Cross-linked Polyethylene) – High dielectric strength, used in cables requiring high voltage performance.
Outer Sheath / Jacket
The sheath protects the entire cable assembly.
Polyurethane (PUR) – Best choice for rugged environments, resists abrasion, oil, and grease.
Rubber – Provides flexibility and slip resistance, often used in handheld consumer products.
Nylon Braiding – Adds another protective layer and prevents cuts or mechanical damage.
Customizable Options
|
Conductor Size |
0.2mm² – 2.5mm² |
|
Core Number |
2 / 4 / 6 / 8 / Multi-core |
|
Coil Length (Relaxed) |
0.3m – 5m |
|
Extension Length |
1m – 20m |
|
Coil Diameter |
10mm – 50mm |
|
Jacket Material |
PU / PVC / TPU / Rubber |
|
Shield Type |
Unshielded / Foil / Braid |
|
Color Option |
Black / Orange / Custom |
Packaging and Shipping
|
Packaging |
Coil or Drum packaging Packing length can be adjusted based on installation needs. |
|
Shipping |
Shipping by sea, by air, by express are acceptable. According to your requirements. |
Our Certificates




FAQ
Zhejiang Chatnow New Material Technology Co., Ltd. is well-known as one of the leading spiral cable manufacturers and suppliers in China, specialized in providing high quality customized service. Please feel free to wholesale high-grade spiral cable at competitive price from our factory.
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