Spiral Cable

Your Professional Spiral Cable Supplier

Chat Now is a manufacturing company focused on customized low-voltage communication cables and cable solution services. Our main products include SWA/SWB armored cables, RS485 cables, PROFIBUS cables, and SMPTE hybrid optical-electrical cables. These products are widely used in industrial automation, broadcasting, communication systems, and engineering projects.

Custom OEM Support

We provide OEM services for cable structure, materials, packaging, and small design adjustments based on customer requirements and project needs.

Professional Engineering Team

Our engineers offer practical support for cable selection, specifications, and application solutions to help customers improve project efficiency.

Stable Quality Control

With advanced production equipment and strict inspection processes, we ensure consistent cable quality, reliable performance, and stable delivery times.

Responsive Service

We provide fast communication, technical assistance, and long-term support to build smooth and reliable cooperation with global partners.

 

 
 
Parameter

 

Conductor Material

Bare copper

Conductor Surface / Structure

1159/0.196±0.005mm

Core Insulation Material

XLPE

Screen1 Material

PET Tape

Drain Material

Not Applicable

Screen2 Material

AI/mylar

Material Outer Sheath

XLPE

 

Advantages of Spiral Cable
 

Resilience
Spiral cables are built strong so that they last longer than other cables. They can be stretched and bent over and over again without wearing out much, which means less replacements need to be made or repairs done.

 

Stretchiness
Being coiled by nature allows for a great length to be reached while still retaining its shape and staying strong throughout. This flexibility is required when working with machines which have many moving parts such as robots arms or portable medical devices.

 

Saves space
In their compressed form, spiral cables take up very little room, hence creating an orderly work environment. This is particularly useful in tight spaces where normal wires would prove difficult to manage.

 

Security
Spiral cords naturally shrink back thus preventing people from tripping on them around places of work. Such feature is important in meeting safety requirements at workplaces and reducing chances of accidents happening.

 

Resistance to elements
Spiral cables are able to endure severe conditions like exposure to chemicals, high/low temperatures or rough surfaces if insulated properly since they are mainly used in industries.

 

Customization possibilities
There are different ways through which one can customize a spiral cable according to their needs; this involves changing conductor materials insulation types as well as tightness of the coil depending on current flow rate voltage requirement mechanical load capacity among others applicable for various gadgets.

 

Signal purity
It is possible for signal interference protection measures like shields being embedded within spiral cables so that communication systems do not fail due electromagnetic pollution in area which should always happen lest control connections become unreliable thereby endangering life safety, too.

 

 

Applications of Spiral Cable

Telecommunications: The classic desk phone handset cord.


Medical & Dental: Connections for hand-held diagnostic devices, dental tools, and surgical lights, where cleanliness and reliable movement are critical.


Audio & Broadcast: High-fidelity microphone cables, stage comms headsets, and broadcast equipment, where they withstand constant plugging/unplugging and movement.


Energy & Machinery: In hydraulic and pneumatic systems on construction equipment, providing power and signal to moving parts.


Consumer Electronics: Retractable charging cables and older-generation mobile phone handsets.

HV Cable 35mm2

 

Differences Between Coil Cable and Spiral Cable

 

Feature

Coil Cable

Spiral Cable

Shape

Uniform coil pattern

Helical winding

Flexibility

High flexibility

Enhanced elasticity

Usage

Consumer electronics, medical devices

Industrial automation, robotics

Retractability

Retracts completely

Maintains elasticity but less compact

Durability

Moderate wear resistance

High mechanical stress resistance

Price

Lower cost

Slightly higher due to design complexity

 

Materials Used in the Manufacturing Process of Spiral Cables

 

 

Conductor Materials
The conductor is the heart of a spiral cable. Its choice decides how well current or data flows.
Bare Copper (OFC) – Oxygen-free copper offers superior conductivity, used in automotive and medical devices where every millisecond matters.
Tinned Copper – Copper coated with tin resists oxidation and is commonly used in humid or outdoor environments.
Silver-Plated Copper – Preferred in aerospace or high-frequency data cables because of its low resistance and superior corrosion resistance.
Copper Alloys – Used when higher tensile strength is required, for example in industrial robotics with constant motion.

 

Insulation Materials
Insulation keeps the conductors safe and stable.
PVC (Polyvinyl Chloride) – Low-cost, widely used, but less resistant to oils and chemicals.
TPU / PUR (Thermoplastic Polyurethane / Polyurethane) – Excellent abrasion resistance, flexible even in sub-zero conditions. Perfect for drag chains and industrial robots.
Silicone Rubber – Retains elasticity from -60°C to +200°C, making it ideal for medical and aerospace applications.
XLPE (Cross-linked Polyethylene) – High dielectric strength, used in cables requiring high voltage performance.

 

Outer Sheath / Jacket
The sheath protects the entire cable assembly.
Polyurethane (PUR) – Best choice for rugged environments, resists abrasion, oil, and grease.
Rubber – Provides flexibility and slip resistance, often used in handheld consumer products.
Nylon Braiding – Adds another protective layer and prevents cuts or mechanical damage.

 

Customizable Options

 

Conductor Size

0.2mm² – 2.5mm²

Core Number

2 / 4 / 6 / 8 / Multi-core

Coil Length (Relaxed)

0.3m – 5m

Extension Length

1m – 20m

Coil Diameter

10mm – 50mm

Jacket Material

PU / PVC / TPU / Rubber

Shield Type

Unshielded / Foil / Braid

Color Option

Black / Orange / Custom

 

Packaging and Shipping

 

Packaging

Coil or Drum packaging

Packing length can be adjusted based on installation needs.

Shipping

Shipping by sea, by air, by express are acceptable. According to your requirements.

 

Our Certificates

 

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FAQ

 

Q: What is the structure of spiral cable?

A: Spiral cable has a coiled structure made from twisted copper conductors, insulation layers, and an elastic outer jacket. This structure allows it to stretch and retract smoothly while maintaining electrical stability.

Q: Does spiral cable reduce cable wear and tear?

A: Yes, spiral cable reduces wear and tear by distributing stress evenly during stretching. The coiled design prevents sharp bending and protects internal conductors from breaking or fatigue damage.

Q: Can spiral cable be used in automotive systems?

A: Yes, spiral cable is commonly used in automotive systems such as steering controls, diagnostic tools, and trailer connections. Its flexibility helps handle vibration and movement in vehicles.

Q: Is spiral cable suitable for robotics systems?

A: Yes, spiral cable is widely used in robotics because robotic arms and moving joints require continuous flexible connections. Spiral cable ensures stable power and signal flow without breaking during repeated motion.

Q: Can spiral cable carry both power and signal?

A: Yes, spiral cable can be designed to carry both power and signal transmission. This makes it suitable for control systems, sensors, and communication devices where multiple functions are needed in one flexible cable solution.

Zhejiang Chatnow New Material Technology Co., Ltd. is well-known as one of the leading spiral cable manufacturers and suppliers in China, specialized in providing high quality customized service. Please feel free to wholesale high-grade spiral cable at competitive price from our factory.

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