Profibus Cable

Your Professional Profibus Cable Supplier

Chat Now is a manufacturing company focused on customized low-voltage communication cables and cable solution services. Our main products include SWA/SWB armored cables, RS485 cables, PROFIBUS cables, and SMPTE hybrid optical-electrical cables. These products are widely used in industrial automation, broadcasting, communication systems, and engineering projects.

Custom OEM Support

We provide OEM services for cable structure, materials, packaging, and small design adjustments based on customer requirements and project needs.

Professional Engineering Team

Our engineers offer practical support for cable selection, specifications, and application solutions to help customers improve project efficiency.

Stable Quality Control

With advanced production equipment and strict inspection processes, we ensure consistent cable quality, reliable performance, and stable delivery times.

Responsive Service

We provide fast communication, technical assistance, and long-term support to build smooth and reliable cooperation with global partners.

 

 
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Parameter

 

Impedance

100±20Ω@3~20Mhz

Capacitance conductor to conductor

Nom.55pF/m@1kHz

Working Voltage

300V

Test Voltage

2500V/1min,no break down

Attenuation

≤3dB/km @39kHz

Min.Bending Radius(Laying)

18D

Insulation DC resistance

≥1G ·km

Operating temperature

-20℃ to +70℃

General requirements

RoHS Compliant

 

Advantages of Profibus Cable

Flexibility and application

PROFIBUS Cables offer excellent flexibility and are suitable for various indoor and outdoor applications, including use in harsh industrial environments. Get PROFIBUS Cables that are able to withstand high or low temperatures, moisture, humidity, dust and other elements.

Increased efficiency and productivity

PROFIBUS offers a complete solution for automation network requirements, as it offers the ability to connect digital Input/Output devices, discrete and motion control aspects such as drives, analysers, and other electrical gear in motor control centres (MCC). Seamless integration of instruments and control systems ensure excellent network performance and productivity.

Downtime prevention

The diagnostics and preventative maintenance information built into the PROFIBUS protocol specification helps to prevent downtime. This allows for an optimised maintenance schedule that will also reduce operating costs by preventing downtime.

 

 

Applications of Profibus Cable

Factory Automation (PROFIBUS DP)
Used for fast, real-time communication between PLC (Programmable Logic Controller) systems and distributed I/O (decentralized peripherals), drives, valves, and smart sensors on production lines.

 

Motion Control/Robotics
Specialized, highly flexible Profibus cables are used in robotic arms, conveyor systems, and CNC machinery, often in drag chains (continuous bending).

 

Building Automation
Used for controlling HVAC, lighting systems, and security, especially when using PLC-based systems.

 

Food & Beverage Industry
Specific, ruggedized cables designed for food-grade environments (resistant to chemicals and cleaning agents) are used for production and packaging lines.

Profibus DP 1×2×22AWG LSZH

 

 
Profibus Cable Struture
 
01/

Conductor
Made of pure copper , solid or stranded, cross-section 22 AWG, and are suitable for different application scenarios

02/

Insulation
PVC or PE , insulation of the conductors, the green one is core A , the red one is core B.

03/

Filler
Or called inner sheath , PVC material , serves to protect and support the cable, preventing the twisted pair from separating, also isolating it from the shielding layer, thereby enhancing the mechanical strength of the cable.

04/

Foil shielding
Foil shielding typically consists of a thin layer of aluminum. Due to its complete, gap-free coverage, it is highly effective at blocking high-frequency electromagnetic interference and capacitive coupling.

05/

Braid screen
Braid shielding is primarily responsible for handling low-frequency interference while providing robust mechanical protection and a low-impedance ground path.

06/

Jacket
Made of PVC or TPU , the cable jacket, or called outer sheath, serves as the first line of defense for any cable. Its primary role is to provide robust mechanical protection against abrasion, crushing, impacts, and harsh environmental conditions like moisture, chemicals, and sunlight.

 

Profibus Cable Installation Steps
 

Prepare the Cable
Cut the Cable to the Right Length: Use a cable cutter to cut the cable to the desired length. Make sure to leave some extra length for flexibility and to account for any mistakes during the installation process.
Strip the Cable: Use a wire stripper to remove the outer insulation of the cable. Be careful not to damage the inner wires. The length of the stripped section will depend on the type of connector you're using, but typically it should be around 10 - 15 mm.

 

Prepare the Connector
Open the Connector: If the connector has a housing, open it according to the manufacturer's instructions. This will allow you to access the terminals where you'll attach the wires.
Insert the Terminals: Some connectors come with pre - installed terminals, while others require you to insert them manually. If you need to insert the terminals, make sure to do it carefully to avoid damaging them.

 

Connect the Wires
Identify the Wires: Profibus cables usually have two or more wires, each with a specific color code. Refer to the connector's documentation to identify which wire corresponds to which terminal.
Insert the Wires into the Terminals: Once you've identified the wires, insert them into the appropriate terminals. Make sure the wires are fully inserted and that there is good contact between the wire and the terminal.
Crimp the Terminals: Use a crimping tool to crimp the terminals onto the wires. Apply enough pressure to ensure a secure connection, but be careful not to over - crimp, as this can damage the wire.

 

Close the Connector
Align the Housing: Once the wires are connected, align the housing of the connector and close it. Make sure the housing is properly seated and that all the latches or screws are tightened.

 

Test the Connection
Use a Multimeter: After installing the connector, use a multimeter to test the continuity of the connection. This will help you ensure that there are no breaks in the circuit and that the connector is working properly.
Test the Communication: If possible, connect the cable to a Profibus network and test the communication between the devices. This will give you a more comprehensive understanding of the performance of the installed connector.

 

Ordering Process

 

 

Inquiry - Quotation - Communication - Order Confirming - Deposit Payment - Production - Testing And Debugging - Balance Payment - Packing - Delivery - Customer Receiving - After Service.

 

Packaging and Shipping

 

Packaging

Coil or Drum packaging

Packing length can be adjusted based on installation needs.

Shipping

Shipping by sea, by air, by express are acceptable. According to your requirements.

 

Our Certificates

 

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FAQ

 

Q: How does PROFIBUS cable work?

A: PROFIBUS uses a token-passing protocol to control communication among devices on the network. This guarantees structured and predictable data transfer. It also supports master-device communication where one or more master devices control the data exchange with devices.

Q: What materials are used in a Profibus cable?

A: A Profibus cable is made with copper conductors, foam insulation, shielding foil or braid, and durable PVC or PUR jackets for stable signal transmission.

Q: Can a Profibus cable support long-distance communication?

A: Yes, a Profibus cable can support long-distance data transmission depending on network speed and installation conditions in industrial systems.

Q: How to choose the right Profibus cable?

A: When selecting a Profibus cable, consider installation environment, shielding type, jacket material, flexibility, and transmission distance requirements.

Q: Can a Profibus cable be used outdoors?

A: Yes, outdoor Profibus cable versions use UV-resistant and waterproof jackets to maintain stable performance in harsh environments.

Zhejiang Chatnow New Material Technology Co., Ltd. is well-known as one of the leading profibus cable manufacturers and suppliers in China, specialized in providing high quality customized service. Please feel free to wholesale high-grade profibus cable at competitive price from our factory.

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