EV Cable 10AWG 150℃ XLPE Insulated Electric Vehicle Cable

EV Cable 10AWG 150℃ XLPE Insulated Electric Vehicle Cable

EV Cable 10AWG 150℃ XLPE Insulated Electric Vehicle Power Cable

Model: EV Cable 10AWG
Temperature Rating: 150℃
Voltage Rating: Max. 1500V
Insulation Material: XLPE (Cross-linked Polyethylene)
Color: Yellow / Green
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Description
Technical Parameters

Zhejiang Chatnow New Material Technology Co., Ltd. is one of the leading manufacturers and suppliers of ev cable 10awg 150℃ xlpe insulated electric vehicle cable in China. With abundant experience, we warmly welcome you to wholesale bulk high quality products at competitive price from our factory. We also accept customized orders.

 

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APPLICATION

Chatnow EV Cable 10AWG is a high-performance electric vehicle cable designed for power transmission applications in electric vehicles and charging systems. It features a flexible bare copper stranded conductor and high-temperature XLPE insulation, providing excellent electrical performance, mechanical flexibility, and environmental resistance.

EV Cable 10AWG is mainly used for:

  • Electric vehicle internal power wiring
  • Battery connection systems
  • EV power distribution systems
  • Charging equipment and charging stations
  • Hybrid electric vehicle (HEV) applications
  • Automotive high-current electrical systems
  • New energy vehicle components

The cable is designed to withstand harsh automotive conditions including high temperature, oil exposure, vibration, and chemical environments.

 

Structural Design & Signal Benefits

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1. High Flexibility Copper Conductor

The cable uses a 105-strand bare copper conductor structure, providing excellent flexibility and reducing installation difficulty in compact automotive spaces.

Benefits:

  • Excellent bending performance
  • Stable current transmission
  • Reduced conductor fatigue during vehicle operation
  • Suitable for dynamic applications

2. High Temperature XLPE Insulation

The insulation adopts 150℃ XLPE material, offering superior thermal stability and long-term reliability under high-temperature operating conditions.

Advantages:

  • Temperature resistance up to 150℃
  • Excellent electrical insulation performance
  • Good mechanical strength
  • Low smoke and halogen-free characteristics

3. Excellent Electrical Performance

The cable provides reliable power transmission with:

  • Low conductor resistance
  • High voltage capability
  • Stable performance under continuous operation

Electrical characteristics:

  • Inner conductor DC resistance (20℃): ≤3.41Ω/km
  • Rated voltage: Max. 1500V

4. Environmentally Friendly Design

The cable complies with environmental requirements including:

  • RoHS
  • REACH

It is also designed with low smoke and halogen-free properties, supporting safer applications in enclosed automotive environments.

 

Installation & Performance Considerations

  • Avoid excessive bending radius during installation.
  • Ensure proper terminal connection to maintain electrical reliability.
  • Suitable for automotive environments requiring high temperature resistance.
  • Confirm cable size according to current load requirements.
  • Protect cable from mechanical damage during routing.

Recommended applications include areas exposed to:

✔ High temperature
✔ Oil contamination
✔ Vehicle vibration
✔ Continuous electrical load

 

REGULAR PACKING

 

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100M, 300M, 500M, 1000M, 500FT, 1000FT, Coil/Drum                                                     

Standard Packing:

Roll packing or wooden drum packing available                     

Customized packing length available according to customer requirements

Standard marking can be customized upon request

 

FAQ

Q1: What applications can EV Cable 10AWG be used for?

This cable is designed for electric vehicles, battery systems, charging equipment, and automotive power distribution applications.

 

Q2: What is the maximum operating temperature?

The cable can operate continuously between -40℃ and +150℃.

 

Q3: Can the jacket material be customized?

A: Yes. PVC, LSZH, PUR, TPE, and other jacket materials can be customized according to installation requirements.

 

Q4: What insulation material is used?

The cable uses 150℃ XLPE insulation, providing excellent heat resistance and electrical insulation performance.

 

Q5: Does the cable have environmental certifications?

Yes. The product meets RoHS and REACH environmental requirements.

 

ABOUT COMPANY

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CERTIFICATIONS

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E540176-Fire Resistant Cable COC
 

 

MANUFACTURING PROCESS

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QUALITY INSPECTION

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CABLE CONSTRUCTION

Component Description
Conductor Flexible bare copper stranded conductor
Conductor Size 10AWG
Conductor Structure 105/0.25±0.008mm
Insulation Material 150℃ XLPE
Insulation Thickness 1.0mm
Insulation Diameter 5.00±0.50mm
Color Yellow / Green

 

TECHNICAL DATA

Item Specification
Product Type EV Cable
Size 10AWG
Standard ISO 6722 / QC/T 1037
Conductor Material Bare Copper
Conductor Structure 105/0.25±0.008mm
Insulation XLPE
Temperature Rating 150℃
Operating Temperature -40℃ ~ +150℃
Rated Voltage Max.1500V
DC Resistance ≤3.41Ω/km
Flame Property Low Smoke, No Halogen Retardant
Environmental Compliance RoHS & REACH