35mm² Electric Vehicle High Voltage Shielded Power Cable

35mm² Electric Vehicle High Voltage Shielded Power Cable

35mm² Electric Vehicle High Voltage Shielded Power Cable² is a high-performance orange high voltage cable specially designed for electric vehicles (EV), hybrid electric vehicles (HEV), and new energy applications. It is engineered to provide reliable power transmission under harsh automotive environments with excellent electrical insulation, mechanical protection, oil resistance, and high-temperature performance.
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Description
Technical Parameters

Zhejiang Chatnow New Material Technology Co., Ltd. is one of the leading manufacturers and suppliers of 35mm² electric vehicle high voltage shielded power cable in China. With abundant experience, we warmly welcome you to wholesale bulk high quality products at competitive price from our factory. We also accept customized orders.

 

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APPLICATION

The cable adopts XLPE insulation rated at 150℃, combined with tinned copper braided shielding and aluminum/mylar foil shielding, providing outstanding electromagnetic interference (EMI) protection and stable operation in high-voltage battery and powertrain systems.

This cable complies with automotive cable standards ISO 6722 and LV216-2, making it suitable for demanding EV applications requiring safety, durability, and long service life.

HV Cable 35mm² is widely used in:

  • Electric Vehicle (EV) battery connection systems
  • Hybrid Electric Vehicle (HEV) power systems
  • Battery Energy Storage Systems
  • Electric powertrain systems
  • Charging system connections
  • Motor inverter connections
  • High voltage distribution units

 

REGULAR PACKING

100M, 300M, 500M, 1000M, 500FT, 1000FT, Coil/Drum

 

Structural Design & Performance Benefits

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High Voltage Safety

Designed for EV high voltage applications with rated voltage:

  • AC 600V
  • DC 900V

Providing reliable insulation protection for vehicle power systems.

Excellent Temperature Resistance

  • Operating temperature range:

-40℃ to +150℃

Suitable for engine compartments, battery packs, and high-temperature automotive environments.

Superior EMI Shielding

The combination of:

  • Tinned copper braided shield
  • Aluminum/Mylar foil shield

provides high shielding effectiveness and minimizes electromagnetic interference.

Automotive Chemical Resistance

The cable is tested for resistance against:

  • Gasoline
  • Diesel fuel
  • Engine oil

After aging tests, no exposed copper and no breakdown occur according to QC/T1037-2016 requirements.

Environmentally Friendly

The cable meets:

  • Low Smoke
  • Halogen Free
  • Flame Retardant
  • RoHS
  • REACH requirements

 

Installation & Performance Considerations

  • Recommended for professional EV electrical system installation.
  • Avoid excessive bending beyond the minimum bending radius requirement.
  • Ensure shielding layer continuity during terminal connection.
  • Use compatible automotive-grade connectors and terminals.
  • Protect cable from sharp edges and mechanical damage during installation.

 

FAQ

Q1: What is the main application of HV Cable 35mm²?

It is mainly used for high-voltage power transmission in electric vehicles, hybrid vehicles, and energy storage systems.

 

Q2: What voltage can this cable support?

The cable is designed for AC 600V and DC 900V high voltage systems.

Q3: Is this cable suitable for high-temperature environments?

Yes. The XLPE insulation and jacket support continuous operation from -40℃ to +150℃.

 

Q4: Does the cable provide EMI shielding?

Yes. It uses both tinned copper braid shielding and aluminum/mylar foil shielding for enhanced electromagnetic protection.

Q5: Is customization available?

Yes. Chatnow Cable can provide customized solutions including:

  • Conductor size
  • Insulation material
  • Shielding structure
  • Jacket material
  • Cable marking
  • Length and packaging requirements

 

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CERTIFICATIONS

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E540176-Fire Resistant Cable COC
 

 

MANUFACTURING PROCESS

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QUALITY INSPECTION

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Technical Specifications

Item Specification
Cable Type HV Cable
Application Electric Vehicle High Voltage System
Conductor Size 35mm²
Reference Standard ISO 6722 / LV216-2
Color Orange
Insulation Material 150℃ XLPE
Shielding Tinned Copper Braid + Al/Mylar Foil
Flame Performance Low Smoke, Halogen Free, Flame Retardant
Environmental Compliance RoHS & REACH

 

CABLE PERFORMANCE

Inner conductor DC resistance ≤0.527Ω/km
Rated Voltage AC 600V / DC 900V
Operating Temperature -40℃ ~ +150℃
Material characteristic Low Smoke,No halogen,Retardant
Oil Resistance After ageing(gasoline,Diesel fuel,Engine oil),Winding not exposed copper, No breakdown(QC/T1037-2016)
Environmental requirements RoHS & REACH